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3 Factors in Fulfillment That Destroy Your Product During Shipping

Nothing is more frustrating than receiving a damaged product. It's a double whammy for businesses: a disappointed customer and a hit to the bottom line. The journey from your warehouse to your customer's doorstep is fraught with potential pitfalls–from the moment your product is packed to when it's delivered, it's exposed to a series of risks.

In this blog, we'll uncover the three biggest culprits behind product damage. By understanding these factors, you can take proactive steps to protect your products.

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What's Damaging Your Products?

1. Movement

The transportation of goods is inherently dynamic, subjecting products to a range of physical forces. From the moment a product leaves your warehouse until it arrives at a customer's doorstep, it's exposed to vibration, shock, and pressure. These forces, often intensified by the realities of shipping, can lead to product damage.

The consequences of product damage due to movement are far-reaching. Not only does it lead to customer dissatisfaction and returns, but it also impacts a company's bottom line. Repairing or replacing damaged goods, handling returns, and managing negative reviews can be costly and time-consuming. Moreover, damage can erode customer trust and brand reputation, potentially leading to long-term consequences.

Statistics show just how big of an issue this is. Products are 20 times more likely to be damaged during shipping than in a warehouse. This can result in costly returns, negative customer reviews, and damage to your brand reputation.

So, how can you protect your products against movement? There are a few ways:

  • Proper packaging: Using high-quality materials and custom-sized boxes to ensure a secure fit.

  • Specialized handling: Implementing careful handling procedures for fragile items, such as using padded containers and avoiding excessive stacking.

  • Optimized storage: Organizing inventory to prevent items from shifting during transportation.

  • Transportation partnerships: Collaborating with reliable carriers known for their careful handling practices.

By prioritizing movement control, you can safeguard your products and deliver them to your customers in excellent condition.

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2. Weight

Weight distribution is a critical factor in product protection during shipping. Improperly balanced packages can lead to many problems, from product damage to increased shipping costs. When heavy items are placed haphazardly within a box, they can shift during transit, exerting pressure on lighter items. This can result in crushed, bent, or broken products.

Moreover, the weight of a package itself can be a concern. Overly heavy boxes are more likely to be mishandled by carriers, increasing the risk of damage. Additionally, shipping costs are often calculated based on weight, so improperly packed heavy boxes can lead to higher expenses.

Incorrectly packaged items due to weight distribution issues result in an average of $150 in damage claims per incident.

The consequences of weight-related damage are similar to those caused by movement. Customer dissatisfaction, returns, and negative reviews can all result from products arriving in poor condition due to improper weight distribution.

To mitigate the risks associated with weight, consider the following:

  • Proper weight distribution: Ensure heavy items are securely packed and surrounded by cushioning materials.

  • Package weight limits: Adhere to carrier weight restrictions to avoid additional charges and potential damage.

  • Box selection: Choose boxes that are strong enough to support the weight of the contents.

  • Weight balancing: Distribute weight evenly within the box to prevent shifting.

By carefully considering weight distribution, you can significantly reduce the risk of product damage and optimize shipping costs.

3. Packaging Structure

Packaging is the final line of defense for your products. A well-designed package acts as a protective barrier, shielding products from the rigors of shipping. However, inadequate packaging can lead to catastrophic consequences. Factors such as box size, cushioning materials, and sealing methods are crucial in product protection.

A box that is too small can cause products to shift and collide, resulting in damage. Conversely, a box that is too large can allow products to move freely, increasing the risk of impact. Additionally, insufficient cushioning can expose products to shock and vibration, leading to breakage.

Poor packaging is responsible for 40% of product damage claims.

The impact of poor packaging is evident in the form of damaged products, customer complaints, and increased return rates. Damaged products not only lead to financial losses but also tarnish a company's reputation.

To protect your products, consider the following packaging best practices:

  • Box selection: Choose boxes that are the right size for your products and provide adequate protection.

  • Cushioning materials: Use appropriate cushioning materials, such as bubble wrap, foam, or packing peanuts, to absorb shock.

  • Sealing: Securely seal boxes to prevent product movement during transit.

  • Packaging design: Consider the specific needs of your products when designing packaging.

Prioritizing packaging integrity helps you to significantly reduce the risk of product damage and enhance customer satisfaction.

 

If you're interested in learning more about how diligent we are with product packaging, elevate your fulfillment operations, and contact Ziing for a personalized consultation and discover how our solutions can drive growth and customer satisfaction.

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